Custom Timber Barn Doors Melbourne

Service
Custom Barn Doors
Location
Melbourne, VIC
Material
Australian Hardwood
Warranty
10-Year Guarantee
KJoineryProjectsCustom Timber Barn Doors Melbourne
Pair of custom solid timber sliding barn doors with mirrored chevron bracing crafted by KJoinery Melbourne
Melbourne · Custom Architectural Joinery

Custom Timber Barn Doors: Solid Hardwood & Mirrored Chevron Bracing

A handcrafted pair of architectural sliding barn doors engineered from solid Australian hardwood at our Ravenhall factory, featuring tongue-and-groove vertical infill boards, precision mitred perimeter frames, and directional chevron cross-braces.

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  • ServiceCustom Barn Doors
  • LocationMelbourne, VIC
  • MaterialAustralian Hardwood
  • Warranty10-Year Guarantee
  • 15+Years in Melbourne
  • 100%Solid timber built
  • 150kgTrack load rated
  • ZeroFloor track trip hazard
The project

Architectural scale built without seasonal warping or sag

Oversized sliding doors are one of the most demanding pieces of internal joinery. When a timber door stands over 2.4 metres high and spans 1.2 metres wide per leaf, ordinary construction fails. We engineered this pair with internal expansion rebates and balanced double-faced bracing so the doors remain dead flat year-round.

Most commercial barn doors sold across Melbourne are mass-produced hollow-core doors or thin softwood laminates that begin to twist, bow, or scrape against timber floorboards after their first winter heating cycle. For this residential project, the client required a striking double sliding room divider to connect the main living pavilion to the private wing. The doors needed to deliver substantial acoustic separation when closed, slide effortlessly with feather-light touch, and serve as an architectural timber feature wall when parked open.

Custom sliding timber barn doors with chevron bracing in workshop

Hand-built in Ravenhall from kiln-dried hardwood

Every stile, rail, and lining board is machined on our own shapers and planers. Nothing is flat-packed, nothing is imported, and every timber element is balanced to prevent tension bow.

Specifications

Craftsmanship & technical scope

  • Custom double-leaf sliding configuration spanning a 2400mm total doorway opening
  • Engineered perimeter frame constructed from select-grade kiln-dried Australian Hardwood
  • Individual vertical tongue-and-groove infill boards with 5mm precision v-groove shadowlines
  • Mirrored directional chevron cross-braces cut to 32 degrees and flush-rebated into the outer frame
  • Heavy-duty overhead track system rated to 150kg per door leaf with industrial sealed ball bearings
  • Dual-direction concealed soft-close and soft-open hydraulic dampers for whisper-quiet travel
  • Routered bottom concealed channel engaging a flush floor pin—eliminating floor-mounted tracks and tripping hazards
  • Double-sided flush recessed mortise pull handles hand-carved into the edge stiles
  • Hand-sanded to 240-grit finish ready for natural matte architectural hardwax oil
  • 10-Year structural joinery warranty on timber assembly and factory workmanship
  • Door StyleDouble Sliding Barn Doors (Pair)
  • Leaf Size2450mm (H) × 1200mm (W) × 42mm (D)
  • Total Span2400mm opening coverage
  • TimberSelect Australian Hardwood (Kiln-Dried)
  • JoineryMortise & tenon frame, T&G infill
  • BracingMirrored Chevron / Directional Arrow
  • MountingOverhead architectural track & rollers
  • Floor GuideConcealed bottom groove & pin
  • Soft CloseIntegrated dual hydraulic dampers
  • Build PlaceUnit 2/140 Eucumbene Dr, Ravenhall
Timber Selection
Kiln-Dried Australian Hardwood
Selected for its straight grain, high structural stability, and warm natural amber and honey tones. Kiln-dried to 10–12% moisture content before milling to prevent shrinkage and seasonal twisting in Melbourne homes.
Joinery System
Floating T&G with Outer Stile Rebate
Vertical boards are not glued solidly across the width; they interlock with precision tongue-and-groove joints inside a perimeter mortised channel, allowing micro-expansion without stressing the perimeter frame.
Bracing Pattern
Mitred Chevron Arrow
Unlike standard single diagonal 'Z' braces that look asymmetrical when paired, these doors use opposing 32° chevron braces that meet at the interior center stiles, creating a balanced focal point when closed.
Track & Hardware
Top-Hung Sealed Bearing System
High-tensile carbon steel overhead track finished in matte architectural black, paired with polymer-cushioned steel rollers capable of carrying 150kg per leaf with effortless fingertip movement.
Floor Transition
Concealed Hidden Floor Pin
Zero floor rails, zero metal strips, and zero tripping hazard. A continuous 12mm × 15mm guide channel is precision-routed into the underside of the door bottom rail, sliding seamlessly over a concealed floor pin.
Engineering & Drawing

Architectural elevation & track set-out

Precision shop drawings generated at our Ravenhall facility before timber breakdown. Showing the 4800mm overhead track span, dual door leaf clearances, and chevron brace geometry.

FINISHED FLOOR LEVEL (FFL) STRUCTURAL HEADER BEAM BLOCKING 2450 mm 1200 mm (LEAF 1) 1200 mm (LEAF 2) TOTAL SPAN: 2400 mm
FIG 1.0: Workshop shop drawing · Top-hung architectural track set-out · 42mm hardwood leaf construction · Concealed floor guide channels
Precision Joinery

Mirrored Chevron Cross-Bracing

On single barn doors, a standard diagonal 'Z' brace or 'K' brace works well. But when pairing two oversized doors across an open architectural doorway, asymmetrical bracing creates optical imbalance.

For this project, we designed mirrored chevron braces angled at exactly 32 degrees. When the doors slide together and meet at the center threshold, the braces form an inward-pointing arrow that frames the room entrance. Each brace is machined from 100mm × 25mm solid hardwood, hand-scribed to fit tightly against the outer stiles, and rebated flush with the face so there are no awkward protruding ledges to collect dust.

Close up view of the precision mitred chevron cross-brace joint on custom timber barn door
Timber Stability

Floating Tongue & Groove Lining Boards

Melbourne homes experience dramatic humidity fluctuations between damp winter mornings and dry 40°C summer northerlies. If you glue wide solid timber panels across their width, the timber expands, exerts immense lateral pressure, and forces the entire door leaf into an unfixable bow.

Our doors use an engineered floating tongue-and-groove system. Each 85mm vertical timber board is machined with a precision 5mm expansion shoulder and fitted into internal perimeter stile grooves. The boards are free to micro-breathe with seasonal humidity changes while the heavy mortise-and-tenon outer frame keeps the door straight, plumb, and true year after year.

Detailed timber grain and vertical v-groove profile on custom Australian hardwood barn door
Engineering & Hardware

Whisper-quiet sliding track mechanics

The best timber joinery in the world is ruined if the doors rattle, jump the track, or require heavy muscle to slide. We pair our architectural timber doors with commercial-grade running gear engineered for daily residential ease.

150kg Rated Track System

Heavy-gauge carbon steel top track secured directly into structural wall header blocking. Polymer-cushioned stainless steel wheels glide silently without metal-on-metal squeal.

Dual Hydraulic Soft-Close

Integrated pneumatic dampers catch the moving door 100mm before the travel stops, gently decelerating each leaf and drawing it smoothly to a closed or open park with zero bounce.

Hidden Floor Pin Guide

A continuous 12mm channel is routered into the underside of the door bottom rail. The doors glide over a concealed floor pin, keeping them plumb and eliminating ugly floor metal tracks.

Acoustic & Thermal Consideration: Because solid Australian hardwood doors have substantial mass and density, they dramatically outperform standard hollow-core doors in dampening sound transmission between open living zones, TV areas, and bedroom suites.

How we work

Designed, machined, assembled & fitted by KJoinery

Four stages handled entirely by our in-house team. No outsourced fabrication, no flat-packs, and no generic third-party contractors.

Site Measure & Laser Check

We laser-measure the doorway opening, check wall plumb across the entire slide travel distance, and confirm solid timber stud blocking inside the lintel wall.

Milling & Joinery Assembly

Select Australian hardwood is dressed, cut, and assembled with mortise-and-tenon joints in our Ravenhall factory. Every diagonal brace is hand-scribed to fit flush.

Fine Sanding & Finishing

Doors are fine-sanded to 240-grit, edges arrised, and sealed with your choice of natural architectural hardwax oil, clear matte polyurethane, or custom stain.

Precision Installation

Our factory craftsmen install the overhead structural track, hang the leaves, calibrate the soft-close stops, and anchor the concealed bottom floor guide.

Every timber door set we manufacture is backed by KJoinery's 10-year structural warranty. Where a new structural timber lintel or header beam is required, our sister company KRenovation provides licensed carpentry and building permits.

Questions

Frequently asked questions

Sliding barn doors excel in openings where swinging doors would obstruct walkways, collide with furniture, or waste floor space. Double parting barn doors (like this 2.4m project) are ideal for connecting open-plan living rooms to dining areas, screening off home theaters, or creating dramatic master bedroom suite entries.

No. We do not install surface-mounted floor tracks that collect dirt or create tripping hazards across your timber or tiled floors. Instead, we router a concealed 12mm × 15mm guide channel directly into the bottom edge of the door leaf. A small stainless steel pin is fixed to the floor next to the door jamb, remaining hidden underneath the door through its entire sliding travel.

Solid Australian hardwood doors of this scale weigh between 45kg and 65kg per leaf. They cannot simply be hung into plasterboard with drywall anchors. The overhead track must be anchored directly into solid timber wall studs or a continuous internal structural timber header beam. If your wall does not have existing timber blocking, we install a matching hardwood ledger board or open the plaster to install structural nogging.

We use kiln-dried select-grade Australian timber tested for 10–12% moisture equilibrium. Crucially, the door is built as an engineered perimeter frame with floating internal tongue-and-groove boards that expand and contract independently within perimeter expansion slots. Combined with balanced double-faced chevron cross-bracing, the door resists bowing across seasonal humidity changes.

Yes. Because we are custom cabinet makers with our own full-scale joinery factory in Ravenhall, we regularly coordinate timber species, stains, and sheen levels across barn doors, kitchen island bench cladding, study desks, and living room entertainment units for seamless interior continuity.

Custom solid hardwood double barn doors with architectural heavy-duty track, dual soft-close dampers, and professional installation generally range between $2,800 and $4,600 depending on overall doorway dimensions, timber species selection, and whether wall structural blocking is already present. We provide an exact, itemised fixed-price quote following an on-site measure.

Service Areas

Custom architectural joinery across Melbourne

Fabricated at our Ravenhall factory in Melbourne's western hub, our joinery team measures, builds, and installs custom timber sliding doors, kitchen cabinetry, and bespoke architectural features throughout Greater Melbourne.

Planning custom barn doors for your home?

Send us your doorway opening dimensions or floor plans. We will provide 3D CAD shop drawings, timber sample consultations, and a fixed itemised quote. All built in our Melbourne factory.

Call 0422 630 203Request a free measure & quote KJoinery Services Pty Ltd · Unit 2/140 Eucumbene Dr, Ravenhall VIC 3023 · [email protected]
Google Reviews

Bespoke Craftsmanship. Verified by Our Clients.

21 verified reviewers. Every one of them left five stars.

5.0 Rated 5.0 on Google
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Iman YusufAugust 2026
★★★★★

Thank you so much for transforming my walk-in wardrobe into a high-end space. You built a statement piece of furniture, and I can't get enough of it. It is worth every penny! I highly recommend Meran and his team for outstanding craftsmanship and on-time delivery.

Samantha ChakmaJuly 2026
★★★★★

We had a 70's kitchen that needed renovation and we went to Meran for that. We received quotes from many other cabinet makers but we are so glad we went with Meran.

Jenny SubandiJune 2026
★★★★★

Very happy with their excellent job for house renovation, bathroom renovation and cabinetry work that they did for me. Friendly and prompt service. Reasonably priced. Trustable team of tradies. Highly recommended.

Daria KozakApril 2026
★★★★★

I cannot thank Kjoinery enough. Responding to queries was fast, work was done at a very high level, communication with customers is fantastic. I am definitely going to cover all my furniture needs with their help in future. Really grateful for your work!

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Kitchen by KJoinery, photographed by Daria KozakKitchen by KJoinery, photographed by Daria KozakKitchen by KJoinery, photographed by Daria Kozak
Milad TatlariFebruary 2026
★★★★★

Such a great job,so happy with the outcome Definitely recommend them,

Gracy RosalineNovember 2025
★★★★★

Amazing job — reliable, great quality, and very responsive. I’m extremely satisfied with the service. Meran is very easy to talk to, explains everything clearly, and really knows his work. Highly recommend.

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Kitchen by KJoinery, photographed by Gracy RosalineKitchen by KJoinery, photographed by Gracy RosalineKitchen by KJoinery, photographed by Gracy RosalineKitchen by KJoinery, photographed by Gracy Rosaline
Julius PirehNovember 2025
★★★★★

We had Kjoinery / Mehran do our kitchen reno and we cannot possibly be happier with the end result. Every tradesperson we dealt with was respectful, professional, and easy to work with. They provided many thoughtful ideas and helped us get the design to exactly what we wanted. From the design through to demolition and build, the whole process was smooth and well-managed. The attention to detail was excellent and the final result has completely transformed our home. Highly recommend Kjoinery for anyone looking for top quality work and a great experience from start to finish.

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Kitchen by KJoinery, photographed by Julius Pireh
Milan NouraliJune 2025
★★★★★

We used K Joinery for our Kitchen Renovation we are very impressed with the Amazing work by Mehran and His team. The outcome is outstanding we went through a few companies but no one could really design the kitchen we had in mind until we found K Joinery and Mehran. I highly recommend them.

Mary RomeoJune 2025
★★★★★

This was a challenging, customised job and the quality was good 👍🏿.

Stephen PeiLinJune 2025
★★★★★

May 2025. I had some bookshelves made and installed recently. Meran and crew did an excellent job; on time, on cost, excellent quality. I highly recommend them.

Satyendra AluriJune 2025
★★★★★

Mehron did amazing work at our place in Williams Landing. He literally transformed our kitchen to a new contemporary design. He has been very patient since beginning of the project and did all the amendments as we requested, he never frustrates and always stays at client side to understand the vision and work accordingly. I sincerely recommend him for any joinery works and he will certainly never disappoint anyone who opt to work. Mehron, all the very best for your future endeavours and thank you once again for all the hard work and patience during the completion of our project 🙏

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Kitchen by KJoinery, photographed by Satyendra AluriKitchen by KJoinery, photographed by Satyendra AluriKitchen by KJoinery, photographed by Satyendra AluriKitchen by KJoinery, photographed by Satyendra Aluri
Nikita KadooMay 2025
★★★★★

I’m extremely happy with the laundry cabinets Mehran built for us. He was professional, efficient, and paid great attention to detail. The quality of his work is excellent—the cabinets are well-built, functional, and have really transformed the space. Mehran was easy to communicate with and made sure everything was done to my satisfaction. I highly recommend him for any cabinetry work. Thank you, Mehran and Kjoinery.

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Kitchen by KJoinery, photographed by Nikita Kadoo
Anna LDecember 2024
★★★★★

Huge thank you KJoinery.. There is only one word you think of when you see their work….PERFECTION. The service was highly professional and yet personal and friendly. Their product is high end,but within a reasonable price. The highlight of my house is my kitchen!! I would not think twice before highly recommending kJoinery to anyone looking for class and perfection. Anna.

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Robert RichardsonOctober 2024
★★★★★

Delivered and installed on time and on budget. Attention to detail and our requirements above expectations and an absolute pleasure to deal with. Highly recommended.

Amir MatinSeptember 2024
★★★★★

I recently worked with KJoinery for my cabinetry needs and was extremely impressed. The team was professional, efficient, and the quality of their work was exceptional. I customized the design to fit my needs and got great value for money. Highly recommend KJoinery for anyone in need of cabinetry services.

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Kitchen by KJoinery, photographed by Amir MatinKitchen by KJoinery, photographed by Amir Matin
Sam ASeptember 2024
★★★★★

We recently worked with KJoinery for a custom cabinetry project in Rowville, and the experience exceeded our expectations. Mehran was incredibly attentive to our design preferences and ensured the cabinets were both functional and aesthetically pleasing. He was punctual, communicated clearly. for the quality of work provided, the cost was very reasonable, and there were no hidden fee or surprises. I highly recommend KJoinery to anyone looking for high-quality custom cabinetry and exceptional service.

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Kitchen by KJoinery, photographed by Sam AKitchen by KJoinery, photographed by Sam A
Byron RuizJuly 2024
★★★★★

Highly recommend Kjoinery for their quality and high standard of work! Mehran was highly knowledgeable and guided us patiently to build our dream kitchen and bedroom joinery. We couldn’t be happier with the workmanship and professionalism shown by Kjoinery throughout the entire process. 100% recommended to all friends and family.

Reza MoradiJune 2024
★★★★★

Highly recommended , the service and the pricing are the best ever I’ve experienced and looking forward to have another project to handed to them 👍👍👍

AUC ServicesMay 2024
★★★★★

We had a great experience with k joinery Definitely recommend Mehran and he is team was very professional

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Kitchen by KJoinery, photographed by AUC Services
Sandra VargasMay 2024
★★★★★

I highly recommend Kjoinery for their high standard work! Excellent and ethical quality . Mehran was prompt , efficient and very trustworthy I couldn’t be happier and know that he will deliver professional work wherever he goes .very happy customer and will definitely recommend to anyone that needs good quality work . Thank you Mehran 😊

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Andisha WahediApril 2024
★★★★★

We strongly recommend Kjoinery because Mehran makes the best kitchen and bathroom ! We had a great experience with him and he made sure he did a great job ! Whoever sees our kitchen/bathroom gives compliments and asks who made it. We have referred Mehran to many other friends and they were also happy with him. Also recently we bought another property and can’t wait for Mehran to do our kitchen and bathroom again! We are really excited !

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Unit 2/140 Eucumbene Dr Ravenhall 3023